Ore Processing Plant

Processing capacity: 1-250 t/h

Applied material: Gold ore Copper ore Iron ore Graphite ore Lead-zinc ore Sliver Zinc Tin Lead Chrome ore Nickel Manganese Aluminum, etc.

Main equipment: Vibrating feeder 丨 Stone crusher 丨 Ball mill 丨 Spiral classifier 丨 Flotation machine 丨 Magnetic separator 丨 Rotary dryer 丨 Concentrator, etc.

The mineral processing process is divided into 4 steps:
1) Crushing and screening process: jaw crusher (fine jaw crusher/cone crusher), vibrating screen
2) Grinding and classification process: ball mill/rod mill (150-200 mesh), spiral classifier/high frequency screen/water flow cyclone
3) Sorting process: such as mercury amalgamation, gravity separation, flotation, magnetic separation, CIP, CIL, cyanide method, electric separation method, etc., as well as rough selection, selection, sweep selection, etc.
4) Dehydration process: concentration (concentrator), filtration, drying (rotary dryer)

Common Mineral Processing Plant Ore Equipment and Methods

1. Gravity Separation process
2. Flotation separation process
3. Magnetic separator process

Applied material: Tin ore Gold ore Ferrous metal Tungsten Niobium Manganese Chromium Lead, zinc Iron(red iron, brown iron) Silver Tantalum Ferrotitanium Coal, etc.

The main equipment: Shaking Table 丨 Spiral Gravity Chute 丨 Spiral Classifier 丨 High Efficiency Concentrator, etc.

Introduction:

Gravity mineral separation equipment, referred to as gravity separation equipment, uses the difference in specific gravity between different minerals and separates different minerals with the help of gravity or centrifugal force to achieve separation processing. There are many gravity separation methods, such as shaking table gravity separation, spiral classifier separation, spiral concentrator separation and heavy media mineral processing. In gold concentration, the commonly used gravity separation machines are gold shaking table, spiral classifier and spiral concentrator. It has the advantages of strong adaptability, high sorting recovery rate and low cost.

The main applications are:

① Selection of precious metals such as gold and platinum;
② Sorting of tungsten and tin ores;
③ Processing of sand ores containing rare metal element minerals, such as the separation of seaside sand ores containing zirconium and titanium minerals;
④ Separation of hematite and limonite;
⑤ Separation of manganese ore;
⑥ Coal preparation plant separates coal and gangue;
⑦ Separation of some non-metallic minerals from gangue, such as the selection of asbestos, mica, kaolin, sepiolite and diamond;
⑧ For those non-ferrous metal ores that are mainly treated by flotation method, use gravity separation method for pre-enrichment;

Applied material: Gold Silver Galena Sphalerite Chalcopyrite Chalcocite Molybdenite Pentlandite and other sulfide minerals Malachite Galena Smithsonite Heteropolar ore Hematite Cassiterite Wolframite Ilmenite Beryl Spodumene Rare earth metal minerals Uranium ore and other oxide minerals

The main equipment: Jaw crusher 丨 cone crusher 丨 Ball mill 丨 Spiral classifier 丨 Flotation machine 丨 Mixer 丨 High-efficiency concentrator | Thickener 丨 Rotary dryer 丨 Vibrating feeder | Vibrating screen 丨 Conveyor, etc.

Introduction:

Flotation machine is also called flotation cell, which is the mineral separation equipment based on different physical and chemical properties of mineral particles, difference floating or chemical reaction to separate materials.

The flotation separation process mainly includes:

① The ore is sent into jaw crusher for primary crushing and then grind the ore finely by the ball mill or rod mill to dissociate useful minerals from gangue minerals.
② Separate the ore by the flotation machine. The cleaned and grouped materials will be sent into flotation machine for recovery and enrichment.
③ After flotation separation, the ores will be processed by thickener and then dried by rotary dryer, thus the whole flotation separation process is finished.

Applied material: Iron ore Ilmenite Magnetite Chromite and other magnetic minerals from non-magnetic gangue minerals Wolframite Quartz Feldspar Galena Gold and fluorite, etc.

The main equipment: Vibrating feeder 丨 Chute feeder 丨 Jaw crusher 丨 Vibrating screen 丨 Ball mill 丨 classifier 丨 magnetic separator 丨 Concentrator 丨 Drying machine with the feeder 丨 Lifter 丨 Conveyor as the auxiliary equipment

Introduction:

As one of the ore beneficiation lines, magnetic separation line is used to separate magnetic minerals from non-magnetic gangue minerals. Magnetic separator is the professional refinement and iron removal equipment that can be used in the magnetic iron ore the dressing process such as magnetite, hematite, magnetic pyrite and limonite and non-metallic materials iron removal working including coal, quartz and gypsum.

The main applications are:

① The ore is sent into jaw crusher for primary crushing and then grind the ore finely by the ball mill or rod mill to dissociate useful minerals from gangue minerals.
② The mixed ore can be classified by screw classifier and classified ore gets into magnetic separator. The mineral matter, which has been separated by magnetic separator initially, is transported into flotation machine by, and different medicines are added according to different characteristics of ore, so that the needed ore is separated from others.
③ Finally, the dry minerals come into being.

Common Mineral Processing Plant Ore Equipment and Methods

Related Products

Ball Mill

Magnetic Separator

Flotation machine

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